某新能源电池智能产线New Energy Battery Smart Line
新能源 · 2024 年交付New Energy · Delivered 2024
新能源New Energy
- 项目背景Project Background
- 客户原有产线依赖人工进行电芯搬运与焊接，良率波动大、产能受限，且缺乏全过程质量追溯手段。The existing line relied on manual handling and welding of cells, with fluctuating yield, limited capacity, and no end-to-end quality traceability.
- 客户需求Customer Needs
- 提升产能 40% 以上、稳定良率至 99.5%+、降低人工成本，并建立全流程数据追溯。Increase capacity by over 40%, stabilize yield above 99.5%, reduce labor costs, and establish full-process data traceability.
- 设备配置 / 实施方案Equipment / Implementation
- 部署 12 台六轴机器人完成上下料与焊接，配合机器视觉在线检测与 MES 数据采集，整线节拍 12s/件，关键工位 100% 追溯。Deployed 12 six-axis robots for loading/unloading and welding, combined with machine vision inline inspection and MES data collection, achieving a 12s/piece takt and 100% traceability at key stations.
落地效果Results
产能提升 40%，良率从 96% 提升至 99.6%，人工减少 60%，年节约人力成本约 600 万元。Capacity increased by 40%, yield improved from 96% to 99.6%, labor reduced by 60%, saving approximately CNY 6 million in labor costs annually.