某 3C 工厂数字化车间3C Factory Digital Workshop
3C电子 · 2023 年交付3C Electronics · Delivered 2023
3C电子3C Electronics
- 项目背景Project Background
- 多品种小批量,排产依赖经验、混乱无序,设备状态不可见、质量难以追溯。High-mix low-volume production, scheduling relied on experience and was chaotic, equipment status was invisible, and quality was difficult to trace.
- 客户需求Customer Needs
- 支持快速换型、生产全程透明、质量可追溯、提升设备综合效率。Support quick changeover, full production transparency, quality traceability, and improved overall equipment effectiveness.
- 设备配置 / 实施方案Equipment / Implementation
- 采用 SCARA 装配机器人 + MES + 设备联网(OPC-UA),实现订单到交付全流程数字化,自动排产与工序级质量追溯。Adopted SCARA assembly robots + MES + equipment networking (OPC-UA) to digitize the full process from order to delivery, with automatic scheduling and process-level quality traceability.
落地效果Results
换型时间下降 50%,OEE 提升 22%,质量追溯覆盖率 100%,订单交付周期缩短 30%。Changeover time reduced by 50%, OEE improved by 22%, quality traceability coverage 100%, order delivery cycle shortened by 30%.